Pouch Compression Tester

Pouch Compression Tester is an equipment suitable to evaluate the overall seal integrity of “liquid” or “paste” filled pouches when subjected to external compressive force.

This test is NOT suitable for solid / chunky / powder filled pouches.

The pouch is pressed between 2 platens with increasing force till the pouch ruptures.

The max force required to rupture the pouch is recorded as the Pouch Compression Force or Pouch Compression Strength or Pouch Burst Force.

The Pouch Compression Tester can also be programmed to press the pouch only upto a preset load and hold the force on it for a preset period of time.

Confirms to Canadian Food Inspection Agency Test Methods.  (See section 4.1.2 Static Load Burst Test)

Select from below options to generate the correct product code (SKU) and click on “Request for Quote” to send us an enquiry.

 

 

Description

Pouch Compression Tester                P Series

(Static + Dynamic Load Tester)

Pouch Compression Tester is suitable to test Liquid Filled pouches for :

1) Dynamic Load Test             (Destructive Mode)               

Test Type : Press till failure

In this method, the sample is compressed with increasing force untill the pouch bursts.

2) Static Load Test      (Non-Destructive Mode)

(Also known as : Pressure Decay Test)

Test Type : Press till Load Setpoint. Hold till Time Setpoint.

In this method, the sample is compressed upto the Load setpoint pre-set by the user.

The applied force is held on the pouch for some time (pre-set by the user).

After the times elapses, the machine automatically returns to the original position.

However If the pouch bursts before the set-point is achieved, then this becomes a destructive test.

The machine automatically stops on sample failure or when the preset-load-time is achieved. Whichever is earlier.

Note : The Static Load Test is done as per test specifications detailed in point # 4.1.2 of Chapter 4 of the “Flexible Retort Pouch Defects – Identification & Classification” by the Canadian Food Inspection Agency.

 

As per Canadian Food Inspection agency, retort pouches should comply with the static load burst test. You will have to press the pouch with a force of 7.5 kg per 15mm of inner seal perimeter and hold this force for 15 seconds. If the pouch leaks or bursts or even if the seals show signs of stress during this period, the batch is considered failed.

Pouch Compression Tester


Technical Specifications :

  • Digital Model with Backlit LCD Display
  • Safety Shield Cabinet with interlock. Machine will not operate if safety shield door is open.
  • Electro-Pneumatic Model (Runs on Compressed Air)
  • Auto-stop upon completion of Test.
  • Testing Principle : Constant Rate of Loading
  • Optional facility to capture test data on to the PC directly through the software and generate PDF test & calibration reports.
  • Peak hold facility for registration of maximum compression force.
  • Auto-Calibration facility for user-friendly calibration.
  • Choice of Measurement units : Kgf / Lbf / N (User settable from Menu)

Safety Features of Pouch Compression Tester :

Safety Shield Cabinet (Extruded Aluminium Structure) with Interlock 

  • A cabinet will enclose the moving part of the machine.
  • All sides of the cabinet will have transparent Acrylic for natural illumination / visibility.
  • The front door will have a magnetic latch and microswitch.
  • Sample can be placed or removed by opening the front safety door.
  • If the door is not closed completely, the machine will NOT START.
  • If someone opens the door in the middle of the test sequence, the machine will stop and reverse automatically.

Included with all models / SKUs :

  • Safety Shield Cabinet with interlock
  • Air Filter + Pressure Regulator.
  • Zip-Lock pouches to contain spillovers during testing.

DQ/IQ/OQ Documentation are supplied with models specific for Pharmaceutical Companies.

RS-232 Data Cable with USB-Serial Convertor are supplied with models / SKUs with software.


Software Options :    

  • No Software
  • Regular Software (Not 21-CFR-11 Compliant)
  • 21-CFR-11 Compliant Software (Vantage). 

Warranty :                  12 Months (Ex-Factory)


Utilities Required :

  1. Power Supply (Current : Max 5 Amps) :
    1. For India (Domestic Model) : 230 Volts A.C., 50 Hz. Clean power.
    2. For Outside India (Export Model) : As per your country’s power rating.
  2. Compressed Air @ 6 bar (87 psi)

For models with software

  1. Desktop / Laptop PC (Intel Core i3, 4gb RAM, Win10 OS, 1080p Monitor) or higher.

Capacity Options for Pouch Compression Tester 

Loadcell Selection Unit 500 1000 1500
Capacity : Kgf

N

Lbf

500

4900

1100

1000

9800

2200

1500

14700

3300

Working Range : % of Cap.

Kgf

N

Lbf

10 – 100

50 – 500

490 – 4900

110 – 1100

10 – 100

100 – 1000

980 – 9800

220 – 2200

10 – 100

150 – 1500

1470 – 14700

330 – 3300

Least Count : Kgf

N

Lbf

0.5

5

1

1

10

2

1

10

2

Accuracy : % of Cap.

Kgf

N

Lbf

0.2%

10

100

20

0.2%

20

200

40

0.2%

30

300

60

Calibration Weight Required : 50 Kgs

(20 + 20 + 10)

100 Kgs

(20 kg x 5 pcs)

100 Kgs

(20 kg x 5 pcs)


Platform Size Options for Pouch Compression Tester

Platform Size Dimensions Max Pouch Size
S – Small

Available in only with 500 Kgf Loadcell option.

200 x 200 mm

~ 8 x 8 inch

200 x 200 mm

~ 8 x 8 inch

M – Medium

Available in only with 1000 Kgf Loadcell option.

300 x 200 mm

~ 12 x 8 inch

300 x 200 mm

~ 12 x 8 inch

L – Large

Available in all Loadcell option.

400 x 400 mm

~ 16 x 16 inch

400 x 400 mm

~ 16 x 16 inch

 


Download Pouch Compression Tester Datasheet

Jar Compression Tester Data Sheet

Video of Pouch Compression Tester

Additional information

Region

India, Outside India

Industry

FMCG / Food / Beverage (Non-Pharma), Pharmaceutical

Capacity

500 Kgf – 1100 Lbf – 4900 N, 1000 Kgf – 2200 Lbf – 9800 N, 1500 Kgf – 3300 Lbf – 14700 N

Platform Size

Small – 200x200mm, Medium – 300x200mm, Large – 400x400mm

Software

No Software, Regular Software (Not 21-CFR-11 Compliant), 21-CFR-11 Compliant Software

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